Turning wood to art

Natalie St. John

Chris Ramsey is deep in a grove of hardwoods, squinting up through the flame-colored leaves at a large dark knot, called a burl, choking the upper reaches of a dying cherry tree.

“Other people look at a burl and see disease. I see money,” says Ramsey, a master woodturner. “The burl itself is worth maybe a hundred fifty, but I’ll turn it into five or six thousand.”

A large burl is prized among woodworkers because it has beautiful, swirling patterns in the grain of the wood.

Chris is an artist with a lathe who transforms pieces of cherry, maple and other hardwoods into hats, mirror frames and other items that sell across the country.

Chris began turning wood almost as a lark in the late 1990s, after his identical twin, David, bought a lathe. At first, Chris made simple candlesticks and vases, never imagining that his hobby would someday turn into a full-time career that would garner him an invitation to the Oval Office.

There were some bumps along the way. After a gallery owner told him he had no talent, he gave up woodturning.

“I unbolted my lathe from the floor, packed up all my stuff,” says Chris.

However, a chance encounter with a master wood turner in Ohio reignited his interest.

Before long, Ramsey stumbled into making his signature lightweight hats, turned from a single piece of wood, when he noticed that a planter he was making for his wife looked a good deal like a Pilgrim hat.

The demand for Chris’ hardwood vases, bowls, and hats grew enough to allow him to leave a job in telecommunications he didn’t like, but he didn’t fully understand how popular his work had become until U.S. Rep. Harold “Hal” Rogers, R-Somerset, asked Chris to make a cowboy hat for President George W. Bush.

Bush was so delighted with the hat that he invited Chris to a ceremony in the Oval Office. Bush brought the first hat, and Chris measured the president’s head for a another one.

“It’s really surreal. Here was the most powerful man in the world, holding something that I made with my own two hands,” Chris says.

The former president now owns five hats Chris made.

A swirl of attention and upswing in business followed his trip to the White House.

While Chris takes delight in his encounters with high-profile customers such as country music stars and comedians, he says the most rewarding product of his success is being able to play an active role in the day-to-day lives of wife, Kathy, and two sons, Logan, 14, and Jonathan, 10. Chris is his own boss, and enjoys working in the basement shop at his house, knee-deep in a drift of wood shavings, listening to the whir of his lathe.

While Logan, a promising athlete, hones his batting skills, 10-year-old Jonathan learns the woodworking trade, assisting Chris every chance he gets. “He doesn’t want to play sports or hang out with friends — he just wants to be in the shop with me!” Chris says.

Chris feels a deep sense of gratitude.

“Being able to do something I love with all my heart, being able to support my family . . . only 3.5 percent of the people in the world get to do something they absolutely love, and I’m in that 3.5 percent,” he says. “I’m very, very lucky.”

Creating a cowboy hat from a 135-pound piece of cherry wood requires professional wood turner Chris Ramsey to get up close and personal with his project.

Using a woodburning tool, Chris Ramsey creates a precise pattern over the surface of the hat. He then applies pigments to create a pattern that closely resembles a Hopi basket.

In the final stages of production, Ramsey shines a light through the wood to help him ensure that it is not becoming too thin.

Using a lathe, professional woodturner Chris Ramsey carves a cowboy hat from a single 135-pound piece of cherry wood.

A family friend helps Chris Ramsey and his son, Jonathan, move a newly-arrived shipment of wood from Oregon.

Each hat is shaped a little differently. Here, Chris and his son Jonathan try on his creations to find the perfect fit.

Hats created by woodturner Chris Ramsey must be molded to create their final curved shape.

Jonathan Ramsey watches as his father, professional woodturner Chris Ramsey, places bowls he has created by turning wood on a lathe.

Jonathan Ramsey, son of Chris Ramsey, models a hat his father created from wood.

Chris and Jonathan discuss one of Jonathan's early wood turning efforts. At age ten, Jonathan hopes to become a master woodturner just like his father.

Woodturner Chris Ramsey, left, and his son Jonathan play with the family's dogs, who like to spend time in Chris' basement shop.

Woodturner Chris Ramsey searches in the woods for burls -- twisted knots in trees -- that he can use to make his signature wooden hats and other creations.

Burls, which can be caused by disease or insects and grow like cancers on a tree, are highly prized by woodworkers because of the beautiful striations and knots in the grain of the wood.

In the final stages of production, Chris Ramsey shines a light through the wood to help him make sure that it is not becoming too thin.